What is Shojinka in lean?
Shojinka means “flexible manpower line” and the ability to adjust the line to meet production requirements with any number of workers and demand changes. It is sometimes called “labor linearity” in English to refer to the capability of an assembly line to be balanced even when production volume fluctuates up or down.
What is JIT in lean manufacturing?
Just in time (JIT) manufacturing is a workflow methodology aimed at reducing flow times within production systems, as well as response times from suppliers and to customers.
What does lean manufacturing focus on reducing?
The core principle in implementing lean manufacturing is to eliminate waste to continually improve a process. By reducing waste to deliver process improvements, lean manufacturing sustainably delivers value to the customer.
Which one of the lean concepts listed below can be translated as actual parts and get the facts?
Gembutsu. Gembutsu is a Japanese word meaning “real thing”. It is one of the components of the ‘Three Reals’ meaning go to the real place (gemba) to see the real thing (gembutsu) and collect the real facts (genjitsu).
What is the difference between JIT and JIC?
The difference between Just-in-Time and Just-in-Case The main difference between Just-in-Time and Just-in-Case is that JIT operations receive inventory only as it’s needed for production, whereas JIC stocks up inventories ahead of time.
What are the 5 principles of lean manufacturing?
According to Womack and Jones, there are five key lean principles: value, value stream, flow, pull, and perfection.
What are the 5 key principles of lean manufacturing?
What is Muda Mura and Muri?
Muda, mura and muri are three types of wasteful actions that negatively impact workflow, productivity and ultimately, customer satisfaction. The terms are Japanese and play an important role in the Toyota Way, a management philosophy developed by Taiichi Ohno for creating automobiles on demand after World War II.
What is shojinka in lean manufacturing?
Shojinka is a Lean Manufacturing concept of ‘Flexible Staffing’. The concept enables a division / organization to deploy manpower as per the customer demand i.e. increase the manpower during peak volume time and re-deploy the same manpower to some other process during lean volume period.
What is shojinka shojinka?
SHOJINKA Shojinka is a Lean Manufacturing concept of ‘Flexible Staffing’. The concept enables a division / organization to deploy manpower as per the customer demand i.e. increase the manpower during peak volume time and re-deploy the same manpower to some other process during lean volume period.
What are the advantages of a shojinka production line?
The U shaped production line keeps inputs and final outputs on the same side of the room, which can help with transportation and shipping. It also allows works to easily move between the beginning and end stages of an assembly line without walking its entire length. Once implemented, there are virtually no disadvantages to a Shojinka work line.
What is the guiding principle of Toyota shojinka?
And the guiding principle is “Shojinka” – Japanese term which has its origin to Toyota’s lean manufacturing principles. Shojinka Explained- Having its origin from a manufacturing industry, Shojinka is a form of flexible manufacturing where the number of workers varies to match demand requirements.